What We Do

Process Designing

Process Designing

  • Process Scale up and upgradation
  • Development of PFD (Process Flow Diagram)
  • Material and Energy Balance
  • Equipment and Material Selection
  • Preparation of P&ID (Piping & Instrumentation Diagram)
  • Utility Sizing and preparation of Utility P&ID
  • Design of Heat Exchangers, Reactors, Mixing Systems
  • Design of Distillation and Absorption Columns
  • Design of Evaporators and Phase Separators
  • Selection of Pumps for various process fluids
  • Selection of Valves and Instruments for various services
  • Preparation of PDS (process data Sheets of Equipments)
  • Development of Conceptual Equipment Layouts
  • Process Plant Trouble Shooting and Hazop Study
  • Commissioning Assistance
Plant Setup

Plant Setup

  • Plot Plan Development of various process plant
  • Development of Conceptual Study Layout
  • Development of Equipment layouts, piping layouts
  • 3D modelling using PDMS & Drafting using AutoCAD
  • Selection of Piping Components and Special Parts
  • Preparation of Material Specification Sheet and Data Sheets
  • Preparation of Engineering Design Basis
  • Preparation of Tendering Documents and MTO
  • Analysis of various piping systems using CAESAR II
  • Selection of Various pipe supports and Support Sketches
  • Preparation of Nozzle Orientation of Process Equipments
  • Preparation of Construction Isometrics
  • Preparation of As Built Drawings required for record
  • Use of various CODES and STANDARDS for designing
  • Construction assistance during Construction and Erection
  • Checking of Vendor drawings and Approvals
  • Technical BID Evaluation and selection of Vendors
Equipment Design

Equipment Design

  • Preparation of Mechanical Data Sheets
  • Material Selection
  • Use of CODE and STANDARDS
  • Deign of supports like LUG, LEG, SADDLE, SKIRT
  • Preparation of Engineering Design Basis
  • Pressure part calculations for Internal and External Pressure
  • Preparation of Fabrication Drawing
  • Preparation of Bill of Material
  • Fabrication procedure of complicated parts
  • Inspection and testing guidelines
  • Transportation details of various equipment
  • Preparation of rotary equipment's specification
  • Storage Tank design using API 650
  • Construction assistance during Construction and Erection
  • Checking of Vendor drawings and Approvals
  • Technical BID Evaluation and selection of Vendors
  • Preparation of Tendering Documents.
Civil/Structural Design

Civil/Structural Design

  • Plot Survey and Contour Survey
  • Detail Design and drawing for Process tanks, pits and waste water treatment unit including equipment foundations, pipe rack and buildings within the unit.
  • Design and drawing for standard steel connections such as moment connections, shear connections, bracing connections as per Euro code.
  • Preliminary Design and BQ for civil/structural/architectural work for the LSTK proposal.
  • Data bank for structural steel, precast concrete and RCC works for the LSTK project.
  • Detail Design and drawing for Table top compressor foundation and compressor house and Substations.
  • Detail Design drawing & Steel Drawing (using TEKLA) and 3D model for Compressor.
  • Detail Design and drawing for complete civil/ structural works such as compressor foundations, compressor shed, pipe rack, equipment foundations.
  • Detail Design and drawing for Fire Water Tank, Pump sheds and Pump Foundations.
  • Detail Design and drawing for precast-concrete cooling tower
  • Detail Design and drawing for Main and Auxiliary Cooling Tower.

Analysis using STAAD-PRO

  • Bill of Material
  • As Built Drawing
  • Construction Assistance

Preparation of Tending Documents and MTO

Electrical System Design

Electrical System Design

  • Laying of Cables in Plot underground and Above Ground
  • Selection of Cable HT/LT
  • Design of Sub Station and Receiving Stations
  • Selection of Electrical Equipments
  • Design of power distribution system
  • Preparation of Electrical Equipments Specifications
  • Design of Earthing systems
  • Equipment Vendor drawing review and approval
  • Design of Lightning system and lightning protection system
  • Specialized Engineering like Heat Tracing systems
  • Cathodic Protection Design
  • Procurement requirement and installation standards
  • Inspection of equipments and systems
  • Preparation of Bill of Material
  • Construction Assistance
  • Preparation of Tendering Documents and MTO
Plant Automation

Plant Automation

  • Laying of Cables in Plot underground and Above Ground
  • Selection of Instruments for controlling various processes
  • Specification of Instruments
  • Preparation of Instrument Index
  • Vendor's details and specification for all Instruments.
  • Preparation of Instrument Hook-up Bill of Material
  • Preparation of Tendering Documents and MTO
  • DCS and SCADA for various processes
    • Venders and specification of PLC, DCS and SCADA
  • Preparation Ladder Diagram, PLC Programming.
    • Detailed Design of Instrumentation systems includes Layout
    • Procurement Requirements
    • Cable selection and laying in cable tray
    • Inspection of equipments and systems
    • Technical BID Evaluation and selection of Vendors
Air Conditioning System Design

Air Conditioning System Design

  • Selection and Sizing of Air Conditioning Systems
  • Heat load calculation
  • Selection of Equipments - AHU, Chillers, Cooling Towers.
  • Selection of Pumps and Blowers
  • Selection of Diffusers for various requirements
  • Design and analysis of comfort air conditioning systems
  • Design and analysis of Pharma air conditioning systems
  • Design and analysis of Industrial air conditioning systems
  • Duct sizing and layouts developments
  • Material selection and Building Management Systems
  • Estimation and planning
  • HVAC piping selection and installation
  • Preparation of Bill of Material
  • Construction Assistance